Skip to main content

Large diameter ceramic patch composite pipe

Large-diameter ceramic patch composite pipe can be customized to produce 630-1200mm pipe diameter, ceramic layer thickness can be customized.

Alumina Ceramic Lined Straight Pipes
Alumina Ceramic Lined Straight Pipes

Large-diameter ceramic patch wear-resistant pipeline is the use of high temperature strong adhesive will be used to paste alumina ceramic plate in the pipe wall, after the heat curing to form a solid anti-wear layer.

Alumina ceramic tile lined pipe bend
Alumina ceramic tile lined pipe bend
Alumina Ceramic Lined Straight Pipes
Alumina Ceramic Lined Straight Pipes

Ceramic patch composite pipe using ceramic-metal composite fabrication technology principle, special corundum ceramics, made from Al2O3 as raw material, with rare metal oxides as solvents, and sintered at high temperature by 1730 ℃, are combined with wear-resistant ceramic pieces and block bricks in the pipe wearing surface through bonding, welding, inlay, riveting and socket technology. Thus forming a surface with excellent abrasion resistance, and the matrix still uses the composite pipe of ordinary metal material. Can root

According to different needs of the choice of wear-resistant ceramic patches, to meet the special needs of users of technical conditions. Compared with the traditional all-metal high alloy pipe fittings, the working face has higher abrasion resistance, which can make the whole wear-resistant and anticorrosion service life of the pipe increase several times to dozens of times times. Overall weight of the first mate down, reduce the amount of steel, reduce the cost of equipment and maintenance costs, improve economic efficiency.

Large diameter ceramic lined tile pipe
Large diameter ceramic lined tile pipe
Large diameter ceramic lined tile pipe waiting for delivery
waiting for delivery

Main properties of Ceramic patch composite pipe:

  • Ceramic Patch Composite Tube wear good: wear-resistant ceramic pipe lining ceramic layer for wear-resistant engineering ceramics, its hardness (HRA) ≥84, its wear resistance is high chromium wear-resistant cast iron alloy pipe fittings more than 10 times times. The use of 5mm thick ceramic layer, its actual wear-resistant life will be equivalent to 50mm thick wear-resistant cast steel.
  • Ceramic patch Composite pipe corrosion resistance: the use of different wear-resistant ceramic materials, for different corrosive medium has excellent anti-corrosion properties, acid, alkali, salt and other strong corrosive medium and brine corrosion characteristics.
  • Ceramic patch composite Tube high temperature performance: wear-resistant ceramic itself with 1200 degrees Celsius above the high-temperature capacity, through reasonable design and use of different composite methods, wear-resistant ceramic pipe fittings can be in-50 ℃ to 800 ℃ humidity range of long-term operation, especially for high-temperature burners and other equipment lining.
  • Ceramic patch composite tube to reduce project cost: wear-resistant ceramic pipe is mainly used for conveying particles of liquid-solid two-phase flow and corrosive media, for the replacement of expensive stainless steel tubes, high chromium cast steel pipe, carbide wear-resistant pipe, can directly reduce the project cost, while prolonging the service life. Products cost-effective, can save maintenance, replacement material costs and time.

贴片陶瓷耐磨直管325*(12+5)*1000

Ceramic Patch Composite pipe application range:

  • Power Plant Boiler pulverizing system piping, including, pipeline, powder separator pipe, coal drop pipe, combustion system of the first wind pipe, two times wind pipe, three pipe and burner pipe, ash discharge system slag removal pipe, back powder pipeline, dry ash conveying pipeline;
  • Steel plant raw material conveying pipeline, receiving pipeline, dust pipe, ash pipe, ash pipe, mixing pipe, grinding outlet pipe, coal pipe, pulverized coal pipe, separator pipe, burner circumference pipe and so on wear elbow;
  • Cement Plant selection Machine export pipeline, the selection of machine inlet pipe, dust collection pipeline, vertical mill wind pipe, circulation duct, coal mill high temperature fan wind pipe, blanking pipe and other wear elbow;
  • Oil, chemical, mining, coal, washery, smelting, papermaking, aluminum, building materials, powder engineering, grain machinery and other processing, conveying materials of various pipe fittings.

Related products

Sleeve Type Expansion Joints

Sleeve Type Expansion Joints are primarily designed to compensate for thermal expansion but it is not the only movement being imposed on the pipeline system. Other types of movements can occur that need to be taken into account when providing a pipework flexibility solution such as building settlement, wind loading, vibration from rotating and reciprocating machinery. Related  Ceramic lined pipe Ceramic lined pipe is made through self-propagating high-temperature synthesis (SHS) technique. The sleeve type expansion joint is also called tube compensator, pipe expansion joints, which is used for hot fluid pipelines, mainly applied to the laying of straight pipelines. And the working medium can be hot water, steam, oil, etc. The sleeve expansion joint does thermal expansion by sliding its external sleeve. Sleeve compensator Types of Sleeve Type Expansion Joint: Buried sleeve expansion joint: Using advanced sealing structure and sealing materials with the features of easy installation...

Sleeve Type Expansion Joints

Sleeve Type Expansion Joints are primarily designed to compensate for thermal expansion but it is not the only movement being imposed on the pipeline system. Confirmed and drawing by our engineer Other types of movements can occur that need to be taken into account when providing a pipework flexibility solution such as building settlement, wind loading, vibration from rotating and reciprocating machinery. The sleeve type expansion joint is also called tube compensator, pipe expansion joints, which is used for hot fluid pipelines, mainly applied to the laying of straight pipelines. And the working medium can be hot water, steam, oil, etc. The sleeve expansion joint does thermal expansion by sliding its external sleeve.

Tubes Erosion Shields

Tubes Erosion Shields are used to reduce excess wear of boiler tubes within the extreme conditions prevalent inside a fossil fuel fired boiler, Sunny Steel is able to manufacture and supply erosion shield solutions to protect and reduce wear in all applicable boiler related situations. Boiler Tube Shields are designed to eliminate major maintenance and downtime costs from boiler and condenser tube failure. Advantages Tube Shields are custom made to fit perfectly to straight sections, curved sections and even finned and specialised tubing. Boiler Tubes Erosion Shields, also known as anti-corrosion Shields, anti-wear plate, anti-wear protection Shields, anti-wear cover plate, anti-corrosion cover plate, boiler climbing pipe, anti-wear pressure plate, etc. , which are used in combination with snap rings. Boiler Tubes Erosion Shields are produced using a high-pressure press and professional mold pressing. The production time is short, the welding performance is good, the welding should not...

wear resistant ceramic elbow with backpack

Application range 1, coal pulverizing system of power plant pipeline, including, powder transmission pipeline, thick powder separator pipeline, coal drop pipe, combustion system of a wind pipe, a secondary air pipe, three pipeline and burner pipelines, in addition to ash slagging system the discharge pipe, powder pipe, dry ash conveying pipe; 2, iron and steel plant raw material conveying pipeline, collecting pipe, dust pipe, ash pipe, ash pipe, mixing pipe, grinding export pipeline, coal pipeline, coal pipeline, separator pipe, burner radius pipe, etc.; 3, cement plant selection machine outlet pipe, choose machine inlet pipe, pipe dust pipe, vertical mill outlet pipe, circulating air duct, high temperature air blower, lower material pipe, etc.; 4, petroleum, chemical, mining, coal, coal washing plant, smelting, paper, aluminum, building materials, powder engineering, food machinery and other processing and conveying material pipe. Concrete case Application of metallurgy, electric powe...

To help you understand the main features of the wear-resistant composite ceramic pipe

The pipeline is a product that has been developed in recent years. This product has received attention from all aspects. It has a unique advantage of its own. It has been firmly established. Wear self propagating ceramic composite pipe is adopted self propagating ceramic composite pipe aluminum material by centrifugation, heat spreading sintering, because of its good abrasion resistance, water resistance, good corrosion resistance and become one of the many projects in the pipeline wear preferred products, self propagating ceramic composite pipe is easy to break and fall but the manufacturing process the traditional production, and the existence of micro crack, has certain influence on the wear resistance of the process, using the international advanced technology of nano materials, add special additives in traditional ingredients, and the sintering temperature to 2800 DEG C (pressurized aeration technology), SHS products, high strength, small micro crack good toughness, not easy to fa...

Ceramic lined pipe expansion joints

Ceramic lined pipe expansion joints are designed to safely absorb the dimensional changes of pipework systems and ducts caused by heat induced expansion and contraction. They are essential in pipework systems that are used to convey substances of a high temperature, such as steam, heated water or exhaust gases. Expansion joints can also be designed for other applications, such as noise and vibration caused by reciprocating machinery, building settlement and in some extreme environments earthquake movement. Expansion joints are very important components with in a pipework system as they not only solve the problems associated with pipework movement but offer such advantages as reducing stresses and loads to connecting equipment such as pumps and steam turbines.

Ceramic Tile Lined Bend

Ceramic tile lined bending have very uniform coating of specially formulated ceramic material that is affixed to the inner of the pipe and gives a very smooth surface. It is well understood that conveying velocity of ash, its density as well as size of ash particles are major factors that determine wear rate of Bends and Y-Pieces. Here, the use of Alumina Ceramic in Ash Handling systems help in lowering the possibility of wear and damages caused to the internals. Here, our expertise lies in filling the linings in casings manufactured at our works or can also be fitted directly in worn out volute casing at plant site. Well package of Alumina Ceramic Lined Bends Some of the industry areas where these are used include: Coal Fired Thermal Power Projects Mineral processing units Steel Plants Cement Plants Coal and Mineral washeries Aluminium plants

Alumina ceramic lined pipes

Ceramic Tile Lined Steel Pipes have very uniform coating of specially formulated ceramic material that is affixed to the inner of the pipe and gives a very smooth surface. Ceramics with very low friction factor at low impingement angles decreases the abrasion of materials maximally. Its low density makes it easy to carry and install. Furthermore, its diamond-like hardness, fine grain structure and superior mechanical strength are the unique features that make it a wide range of demanding applications, such as coal preparation, power generation, iron and steel making, cement, asphalt, dredging, mining and mineral processing, oil and gas drilling. The Ceramic Tiles could protect Industrial Components against abrasion, impact wear and high temperature of above 1000C. Standard Flat Tiles of Square & Rectangular Shape having thickness of 6 to 50 mm, with or without central hole are available. Materials: seamless mild steel pipe plus 95% alumina ceramics for liner Designed pressure: >...

Get to contact us

Name

Email *

Message *